Overview
Flat Boxes
A flat box is used in conjunction with a flat box handle to efficiently apply a crowned, feathered coat of joint compound over taped flat seams on walls and ceilings.
LEVEL5 flat boxes feature a premium-grade aluminum housing that has been anodized for extreme durability and easy cleaning. They are fitted with a flexible brass blade holder and a stainless steel blade, as well as stainless steel skids and shoes. A crown adjustment dial provides six settings (including “wide open”), so the ideal amount of compound can be dispensed on the wall to ensure consistent, professional results.
LEVEL5 flat boxes have a premium composite pressure plate seal and beveled edges on the box housing ensure easy open and close. The pressure plate itself also opens extra wide for easy cleaning.
LEVEL5 flat boxes are outfitted with non-marring wheels with durable bearings for ultra-smooth operation.
MEGA CAPACITY FLAT BOXES
The MEGA capacity flat boxes can hold approximately 30% more compound than standard capacity flat boxes, enabling few trips back and forth to the pump. The trade off is that MEGA capacity flat boxes are bulkier and heavier when full due to their increased height. Ultimately, the choice between the two styles is a matter of personal preference.
Extendable Flat Box Handles
Lightweight aluminum build and easy slide adjustment lever provide unrivaled performance and convenience.
DESIGN FEATURES
- Effortlessly adjust your handle length on-the-fly for maximum comfort
- Premium, aircraft-grade aluminum is both strong and lightweight
- Anodized for corrosion resistance and easy cleaning
- Simple design means easier maintenance and repairs
- Backed by the industry's leading, no-hassle 7 year warranty
2ND GENERATION ENHANCEMENTS
- Both the standard and MEGA capacity flat boxes feature higher compound capacities than previous generation.
- All structural components are higher-gauge, aircraft-grade aluminum for durability, even under heavy commercial use.
- New precision-machined billet aluminum body and side plates with bevelled edges.
- Side plates are now black hard-coat anodized, significantly reducing the friction against the sweep gasket and lowering required push force.
- New proprietary urethane sweep gasket provides less resistance, smoother operation and a better seal.
- New hinged pressure plate provides a consistent push radius at all compound capacity levels.
- Hinge opens wide for easy cleaning.
- New high-durometer urethane rubber tires for more longevity.
TIPS & TRICKS
- Consistency of Compound - There are no strict guidelines for the consistency of the compound when using flat boxes, as it is a matter of personal preference. It is crucial to ensure that the compound is thick enough to avoid dripping down the walls or overflowing from the dispensing slot, but thin enough to be applied without excessive force. Some finishers prefer to use different consistencies depending on the surface they are working on (walls or ceilings).
- Filling the Flat Box - The ideal way to fill the flat box is through the dispensing slot with a compound pump (#4-771) and a filler valve equipped with a flat box filler nozzle (both are included with the pump). It is also possible to manually fill the box by opening the hinged pressure plate.
- Flat Box Handles - Flat box handles have a pinch break feature which enables you to lock the box at a specific angle and maintain it flat against the wall. To activate this mechanism, squeeze the trigger located at the end of the handle. PRO TIP: to prevent injury, keep light pressure on the pinch brake trigger when the flat box is not in use to avoid swinging and accidental contact with your knuckles or fingers.
- First Coat - The first coat should be a "fill" coat, using the lowest crown setting of your choice (out of the 6 crown options). The purpose of this coat is to completely cover the tape and conceal the tape bevels. If you come across any air pockets or other imperfections, simply apply one or more passes over the seam until you are satisfied with the result.
- Second Coat - After the first coat has dried, a second, thin layer can be applied using a slightly wider flat box to fill any imperfections and feather out the compound to hide the seam.
- Final Result - When performed correctly, only two coats should be necessary, with minimal sanding required afterwards to achieve a professional finish.
USAGE VIDEOS
- Episode 01: Flat Box Overview
- Episode 02: How to Setup Your New Flat Box
- Episode 03: The Best Mud Consistency for Flat Boxes
- Episode 04: Running Flat Boxes on Walls
- Episode 05: Running Flat Boxes on Ceilings
- Episode 06: Applying the Final Skim Coat
PRODUCT INFO
Related Videos
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Flat Boxes | Updates & Upgrades
7-Year Warranty
100% Satisfaction Guaranteed
LEVEL5 makes workhorse drywall finishing tools that set the standard for quality & reliability.
We back all of our tools with the strongest warranties in the industry and work hard to provide our family of finishers with the best customer service possible.
Do you have questions about your LEVEL5 Tool(s)? Call our toll-free support line at 866.562.4229 (local: 913.631.0804) or send us an email at support@level5tools.com. Our support team is available Monday through Friday, 7:30am to 4pm Central Time.
Manufacturer's Warranty
For its full line of automatic drywall finishing tools and accessories, LEVEL5 Tools, LLC. ("LEVEL5") offers a full seven (7) year warranty to the original owner that these products will be free from defects in material and function. This warranty is valid only in the USA, Canada, Australia, the United Kingdom and Europe. A one (1) year warranty applies in all other countries/markets.
Terms & Conditions
- The Warranty applies to the original owner and is not transferable.
- The Warranty is limited to repair or replacement of the product, and does not cover direct, indirect, consequential, incidental or any other type of damage resulting from its use.
- The Warranty does not cover normal wear, misuse, negligence, fire, theft, loss or intentional damage.
- All shipments to the LEVEL5 facility must be freight paid. LEVEL5 reserves the right to determine whether to repair or replace any product covered under the Warranty. Discontinued products may be replaced with newer models when necessary.
Wear Parts
When you purchase professional drywall finishing tools, it is important to know that common wear parts are readily available to ensure your tools are run optimally for their entire operating life.
At LEVEL5, we maintain a large inventory of wear parts for all models of our drywall taping and finishing tools, including:
- Automatic taper cutting blades
- Flat box and corner finisher blades, shoes, etc.
- Gaskets & o-rings
- Plungers
- Springs
- Wheels & bearings
- Screws
- and much more...
These components are available separately or in convenient logical kits for tool maintenance or rebuilds. Perhaps most importantly, these components and kits are available at a reasonable price!
FAST FREE SHIPPING
ACROSS THE CONTINENTAL USA
LEVEL5 will cover the standard shipping costs for all orders over $50 across the continental USA.
Orders delivered throughout the continental USA will be shipped via UPS or FEDEX Ground. Delivery times vary between 2 to 5 business days depending on where you are located in relation to our headquarters in Kansas City, KS.
The "Continental United States" refers to the 48 contiguous states and the District of Columbia, but excludes Alaska, Hawaii, Puerto Rico or the other U.S. territories and military posts.
Want faster shipping? Call us at 800.227.7713 . For orders received before 10am Central Time, we can ship overnight to most regions in the USA.
OTHER REGIONS
LEVEL5 Tools ships worldwide!
For Alaska, Hawaii, Puerto Rico, other U.S. territories and military posts, as well as international locations, call us at 800.227.7713 (USA and Canada) or 913.608.8530 for an accurate quote including shipping. English y español.
To quote your order, we will need the following details:
- First and Last Name
- EXACT Shipping Address
- Mobile Number
- Email Address
- A list of the tools you wish to purchase
Please note that your order will be transacted in US dollars and your credit card company or bank will perform the conversion to your native currency on your behalf.
METHOD OF SHIPMENT
All merchandise destined for outside the continental US will be shipped via air or ocean. Rates and delivery times for international parcel shipment will vary based on carrier, delivery method, and speed of shipment required. You are responsible for the freight charges and all invoices are prepaid before shipment.
DUTIES & CUSTOMS
Your country may charge additional fees in the form of duties, border clearing costs, taxes, etc. that would be in addition to the quote we are providing you. It is your responsibility to understand what these additional costs might be. Your country may hold your order at the border until you have paid them these additional fees. WE HIGHLY RECOMMEND you contact an international shipping broker in your country who can assist you with understanding any additional costs associated with importing your tools and can make the importation easy for you by handling the logistics and paperwork on your behalf.
THE LEVEL5 30-DAY, “NO-HASSLE” POLICY
We believe it is important that you have some time to evaluate the design, quality, fit and finish of your LEVEL5 tools before fully committing to their use. Therefore, if you aren't 100% satisfied, you have a period of 30 days from purchase to return any UNUSED tools you've purchased directly from LEVEL5 Tools LLC.
Once your tools have been received in good order at our facility, you will receive your choice of a credit or refund of the original price. Please note that refunds must be applied against the same credit card you used to make the original purchase.
You will be responsible for any return shipping expenses. We recommend you insure your shipment with your shipping agent (FEDEX, UPS, USPS, etc.), as you are responsible for any damage to the tools during the return shipment. To assist with offsetting these return shipping costs, LEVEL5 will provide you with a one-time use coupon code for our website equal to the return shipping amount (a copy of the shipping receipt is required).
TERMS & CONDITIONS
If you wish to return your LEVEL5 tools within the 30-day evaluation period:
- The tools must be returned in the original packaging, including any internal bags, foam inserts, internal boxes, and/or shipping boxes - to ensure the tools are protected during delivery back to our facility.
- The tools must be unused and undamaged, so they can be resold as new, in order to receive a full refund of the purchase price.
- UNUSED TOOLS - Any unused tools received that are damaged in any way so that they cannot be resold as new will need to be refurbished. This requires us to charge you a 25% restocking fee.
- USED TOOLS - Any used tools received will need to be cleaned of joint compound, refurbished and sold at a discount. We will charge you a 50% restocking fee OR return the used tools back to you if preferred. You will be responsible for paying any corresponding shipping charges if you wish to have the tools returned.
- Any tools that are received damaged and cannot be refurbished and resold will discarded and will not qualify for a refund. You will have the option to have the tool(s) returned to you, but you will be responsible for paying any corresponding shipping charges
If you have any questions regarding this return policy, please reach out to us toll-free at 866.562.4229 (local: 913.608.8530).
